Q: 6120 Disk Array-> Remove and Replace Disk, does not enable

From: Tim Chipman (tchipman@gmail.com)
Date: Tue Apr 17 2007 - 14:45:32 EDT


Hi All,

Sorry to bother the list with trivial question, but the sun manuals
are absurdly opaque on this topic ("it happens automatically in the
default config, yay")

I've inherited management of a 4800 with a couple of direct-attached
6120 arrays (everything is out of support so I'm working with access
only to "free sunsolve", and no tech support from sun). One of the
arrays has a disk that went bad - not a problem since we're running
raid 5.

I've got a cold-spare part which is the identical part as the failed
drive (Seagate st373307fc, 73gig FCAL disk - although my cold spare is
a generic seagate part, NOT a sun part)

First question, I suppose, is - do I have any reason to this this
should work with a non-sun part? or will firmware of the disk make it
incompatible from the get-go? (hopefully not?!)

Second question, assuming I have any right to be doing this with a
generic disk:
When I remove the bad disk, and install the replacement part, the new
disk spins up fine (power LED on the new disk lights up persistently)
and I can see from the command-line-admin-interface that the device is
detected. However, it does not come online, nor does it rebuild the
raid.

A friendly kick in the right direction would be massively appreciated.
(i.e., what command syntax is expected to force the new disk to be
flagged as online and then permit rebuild of the raid volume?!)

Relavant output from command-line interface is shown below.

Many (!) thanks,

--Tim Chipman

-----PASTE---------
OUTPUT FROM "VOL STAT" COMMAND WITH NEW DRIVE PRESENT:

kt-4800-array:/:<23>vol stat

v0: mounted
  u1d01: mounted
  u1d02: mounted
  u1d03: mounted
  u1d04: mounted
  u1d05: mounted
  u1d06: mounted
  u1d07: mounted
v1: mounted
  u2d01: mounted
  u2d02: mounted
  u2d03: mounted
  u2d04: mounted
  u2d05: mounted
  u2d06: mounted
  u2d07: unmounted <==== THIS IS THE NEWLY INSERTED DRIVE

A BIT OF INFO ON THE SYSTEM:

kt-4800-array:/:<16>sys list
controller : 2.5
blocksize : 32k
cache : auto
mirror : auto
mp_support : mpxio
naca : off
rd_ahead : on
recon_rate : med
sys memsize : 256 MBytes
cache memsize : 1024 MBytes
fc_topology : auto
fc_speed : 1Gb

VOLUMES PRESENT:

kt-4800-array:/:<17>vol list
volume capacity raid data standby
v0 409.022 GB 5 u1d01-07 none
v1 409.022 GB 5 u2d01-07 none

GET DETAILS FOR v1, WHICH CONTAINS THE REPLACED DISK:
kt-4800-array:/:<18>vol stat v1

v1: mounted
  u2d01: mounted
  u2d02: mounted
  u2d03: mounted
  u2d04: mounted
  u2d05: mounted
  u2d06: mounted
  u2d07: unmounted

TRY TO FORCE A REBUILD?!: (no joy)

kt-4800-array:/:<20>vol recon u2d07

ERROR (200015) VN_RAIDERR: RAID error

kt-4800-array:/:<21>vol stat

v0: mounted
  u1d01: mounted
  u1d02: mounted
  u1d03: mounted
  u1d04: mounted
  u1d05: mounted
  u1d06: mounted
  u1d07: mounted
v1: mounted
  u2d01: mounted
  u2d02: mounted
  u2d03: mounted
  u2d04: mounted
  u2d05: mounted
  u2d06: mounted
  u2d07: alternate source <=== ugh

(at this point, I had to remove and re-seat the u2d07 disk - the
"wrench amber LED" was lit for the disk. Removal and Replace resulted
in the amber light going away, the "blue ready for removal" LED
remains on, and the "green power is up" led also remains on).

FOR REFERENCE: MORE COMPLETE FRU STAT OUTPUT:

 kt-4800-array:/:<29>fru stat
CTLR STATUS STATE ROLE PARTNER TEMP
------ ------- ---------- ---------- ------- ----
u1ctr ready enabled master u2ctr 27
u2ctr ready enabled alt master u1ctr 27

DISK STATUS STATE ROLE PORT1 PORT2 TEMP VOLUME
------ ------- ---------- ---------- --------- --------- ---- ------
u1d01 ready enabled data disk ready ready 24 v0
u1d02 ready enabled data disk ready ready 24 v0
u1d03 ready enabled data disk ready ready 26 v0
u1d04 ready enabled data disk ready ready 24 v0
u1d05 ready enabled data disk ready ready 25 v0
u1d06 ready enabled data disk ready ready 25 v0
u1d07 ready enabled data disk ready ready 24 v0
u1d08 dummy disabled
u1d09 dummy disabled
u1d10 dummy disabled
u1d11 dummy disabled
u1d12 dummy disabled
u1d13 dummy disabled
u1d14 dummy disabled
u2d01 ready enabled data disk ready ready 25 v1
u2d02 ready enabled data disk ready ready 26 v1
u2d03 ready enabled data disk ready ready 25 v1
u2d04 ready enabled data disk ready ready 25 v1
u2d05 ready enabled data disk ready ready 24 v1
u2d06 ready enabled data disk ready ready 24 v1
u2d07 offline disabled
u2d08 dummy disabled
u2d09 dummy disabled
u2d10 dummy disabled
u2d11 dummy disabled
u2d12 dummy disabled
u2d13 dummy disabled
u2d14 dummy disabled

LOOP STATUS STATE MODE CABLE1 CABLE2 TEMP
------ ------- ---------- ------- --------- --------- ----
u1l1 ready enabled master - installed 31
u1l2 ready enabled slave - installed 33
u2l1 ready enabled master installed - 27
u2l2 ready enabled slave installed - 34

POWER STATUS STATE SOURCE OUTPUT BATTERY TEMP FAN1 FAN2
------ ------- --------- ------ ------ ------- ------ ------ ------
u1pcu1 ready enabled line normal normal normal normal normal
u1pcu2 ready enabled line normal normal normal normal normal
u2pcu1 ready enabled line normal normal normal normal normal
u2pcu2 ready enabled line normal normal normal normal normal
kt-4800-array:/:<30>
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