Sun E4000 Peripheral Power Supply failure, cooling problems

From: Gregor Jeromen (gregor.jeromen@epilog.net)
Date: Thu Feb 10 2005 - 12:18:30 EST


Hi!

We have an old E4000 system with 8 CPU, 4GB RAM, 1x IO board, 4 PCM
modules and a PPS.
Some time ago the system started to report a failed PPS (see prtdiag
snips below) and the fans in PCMs don't turn any more.
We've obtained a spare PPS and replaced it. The system booted, the fans
didn't start and after a few minutes a bang! indicated a blown resistor
on PPS (ceramic high power at the entrance of 220V).

The machine now limps along in a well cooled room with a fan fitted
externally.

Can anybody point me into the right direction on both problems (fans and
  PPS failure) which I think are connected?

I will summarize; thank you for answers!

Best regards,
     Gregor Jeromen

$ prtdiag -v
System Configuration: Sun Microsystems sun4u 8-slot Sun Enterprise
4000/5000
System clock frequency: 84 MHz
Memory size: 4096Mb

[...]
4 CPU boards = 8 CPU + 4GB RAM
1 IO board
[...]

No failures found in System
===========================

Detected System Faults
======================
Key Switch Fan failure
         Detected Wed Feb 9 19:29:47 2005
AC Box Fan failure
         Detected Wed Feb 9 19:29:47 2005
AC Power failure
         Detected Wed Feb 9 19:29:47 2005
System 5.0 Volt Precharge failure
         Detected Wed Feb 9 19:29:47 2005
System 3.3 Volt Precharge failure
         Detected Wed Feb 9 19:29:47 2005
Peripheral 12 Volt Precharge failure
         Detected Wed Feb 9 19:29:47 2005
Auxiliary 5.0 Volt Power failure
         Detected Wed Feb 9 19:29:47 2005
Peripheral 12 Volt Power failure
         Detected Wed Feb 9 19:29:47 2005
PROM detected failure
         Detected Wed Feb 9 19:29:47 2005

========================= Environmental Status =========================
Keyswitch position is in Normal Mode
System Power Status: Redundant
System LED Status: GREEN YELLOW GREEN
WARNING ON ON BLINKING

Fans:
-----
Unit Status
---- ------
Rack OK
Key FAIL
AC FAIL

System Temperatures (Celsius):
------------------------------
Brd State Current Min Max Trend
--- ------- ------- --- --- -----
  0 OK 39 36 41 stable
  1 OK 37 34 38 stable
  2 OK 50 46 53 stable
  4 OK 51 47 53 stable
  6 OK 45 41 47 stable
CLK OK 33 32 34 stable

Power Supplies:
---------------
Supply Status
--------- ------
0 OK
1 OK
2 OK
3 OK
PPS OK
     System 3.3v OK
     System 5.0v OK
     Peripheral 5.0v OK
     Peripheral 12v FAIL
     Auxilary 5.0v FAIL
     Peripheral 5.0v precharge OK
     Peripheral 12v precharge FAIL
     System 3.3v precharge FAIL
     System 5.0v precharge FAIL
AC Power failed

========================= HW Revisions =========================

ASIC Revisions:
---------------
Brd FHC AC SBus0 SBus1 PCI0 PCI1 FEPS Board Type Attributes
--- --- -- ----- ----- ---- ---- ---- ---------- ----------
  0 1 5 CPU 84MHz Capable
  1 1 5 1 1 22 Dual-SBus 84MHz Capable
  2 1 5 CPU 84MHz Capable
  4 1 5 CPU 84MHz Capable
  6 1 5 CPU 84MHz Capable

System Board PROM revisions:
----------------------------
Board 0: OBP 3.2.30 2002/10/25 14:03 POST 3.9.30 2002/10/25 14:04
Board 1: FCODE 1.8.30 2002/10/25 14:02 iPOST 3.4.30 2002/10/25 14:03
Board 2: OBP 3.2.30 2002/10/25 14:03 POST 3.9.30 2002/10/25 14:04
Board 4: OBP 3.2.30 2002/10/25 14:03 POST 3.9.30 2002/10/25 14:04
Board 6: OBP 3.2.30 2002/10/25 14:03 POST 3.9.30 2002/10/25 14:04
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